The Importance of Closed and Process Loop Services: Maximizing Efficiency in Industrial Systems

Hydronic heat transfer systems have been the backbone of industrial cooling systems for a long time. But as energy costs rise, industrial cooling systems are looking for ways to reduce waste, increase efficiency, and optimize the heating/cooling process.

Enter closed and process-loop water treatment programs.

These programs are designed to manage and treat the water circulating within hydronic heat transfer systems and reduce the risk of corrosion, scaling, and microbial growth. That, in turn, helps boost the energy efficiency of your system, safeguard equipment, and reduce operational costs.

At Wasak Inc., our goal is to make our clients’ hydronic heat transfer systems as efficient as possible.

Let’s dive deeper into these water treatment programs to understand how.

Closed VS Process Loop Services

Before we explore how these water treatment programs operate in various industrial settings, we need to clearly define the differences between the two.

Closed Loop Services

In closed-loop water treatment programs, water is used repeatedly within a specific process – without being released into the environment. The water circulates within a contained system, undergoing treatment to maintain its quality.

Most commonly, these kinds of programs are found in places like power plants, HVAC systems in commercial and residential facilities, and some industrial processes in which water is used as a coolant.

Because the water in closed-loop programs is recirculated, treatment is heavily centered on controlling corrosion and preventing scaling, as well as managing microbial growth.

Process Loop Services

In process loop services, water used in many industrial processes can pick up contaminants and pollutants. These potentially harmful substances need to be removed before the water can be safely released or reused for other purposes.

But a more critical aspect of process loop services is galvanic corrosion. When metals such as copper and steel are used together in a process loop, the risk of galvanic corrosion increases. It starts when the copper plates on the steel parts. Choosing the wrong chemistry for water treatment can aggravate this issue, resulting in corrosion that’s very difficult to control.

Risks of Closed and Process Loop Water Treatment Programs

Corrosion, scaling, and microbial growth are the most common threats in the world of closed and process loop systems. If left unchecked, these issues can easily wreak havoc on the efficiency, safety, and performance capabilities of the entire program.

Most notably, corrosion weakens the structural integrity of equipment, contributing to a high risk of leaks and malfunctions. Scaling also reduces the efficiency of heat exchange, requiring more energy to achieve the same results.

There’s also the concern for potential microbial growth. Not only does this problem pose a significant health risk to employees and the surrounding environment, but microbial growth can also clog pipes and filters. This disrupts the flow of water through the system and can accelerate corrosion.

In addition to these issues, glycol, used as an antifreeze agent in these systems, needs special attention. Studies show that glycol can degrade into organic acids in the presence of heat, oxygen, copper, and aluminum. These compounds can attack the copper and aluminum in as little as three weeks, resulting in full blown corrosion that’s often difficult to arrest. This reduces the overall efficiency of your cooling system and increases maintenance costs.

The Value of Water Treatment Program Services

Our team at Wasak likes to think of ourselves as doctors for water treatment programs. We evaluate the systems carefully, and then use our years of knowledge and experience to select the optimal treatment regime for maintaining the system and extending its operating lifespan.

Water testing and chemical maintenance are often overlooked in closed and process loop systems – but both are highly critical.

Wasak’s role is to apply solutions to heal neglected or contaminated systems. If your water treatment program has become susceptible to corrosion, leaks, scale, oxygen pitting, fouling, or bacterial outbreaks, we’re here to make things right.

Furthermore, the ongoing maintenance of water treatment programs helps…

• Reduce energy consumption 
• Generate costs savings 
• Reduce industrial system downtime 

The bottom line: neglected water treatment programs contribute to a breeding ground for many kinds of hazards. To save money and alleviate risk, industrial facilities should invest in continuous monitoring and problem-solving.

How We Approach Water Treatment Program Care

At Wasak, our services are rooted in today’s cutting-edge methodologies and technologies. When coupled with a customer-centric focus, these strategies allow us to provide consistent, reliable service to both closed and process loop systems.

Some of the key service elements that differentiate us from other water treatment providers include…

-Regular Monitoring & Reporting

Unlike many other water treatment service providers, we don’t just take care of your program – we provide guidance. Our experts are committed to educating clients so that they’re fully aware of the best solutions and how to properly invest in the care of their treatment programs.

Clean, safe water is essential for industrial facilities, and we want to give every business affordable access to the most ideal solutions for their needs.

Innovative Corrosion Inhibitor Programs

Wasak uses advanced formulations designed to protect water treatment programs against corrosion, as well as leaks and oxygen pitting. Our goal isn’t just to remedy corrosion-related problems – it’s to prevent them from occurring in the first place.

Multi-Metal Treatments

Many industrial water treatment programs, such as those in boilers contain metals like iron, copper, aluminum, and others. Each metal has its susceptibility to corrosion and requires specific treatment to prevent damage. Our multi-metal treatment programs address the unique needs of each metal within the program, ensuring comprehensive protection.

Make-Up Water Monitoring (Water Meters)

We use state-of-the-art water meters to track make-up water usage meticulously. This allows us to make precise adjustments in our treatment strategies, ensuring the facility’s programs are optimized to their full potential.

Advanced Filtration Methods

In many cases, one size simply doesn’t fit all. That’s why Wasak Inc. offers a range of filtration solutions, available in various sizes to accommodate different water treatment program configurations and requirements.

At the end of the day, we’re committed to excellence. Our innovative solutions and transparent communication styles reflect our primary mission: to safeguard your water treatment programs and optimize them for years to come.

Customizing Solutions for Different Industries

A solid approach to water treatment program care requires a thorough understanding of industry-specific operational requirements, as well as local environmental concerns and regulatory standards.

For example, customized treatments in closed-loop setups (such as those in HVAC systems) may require the use of specialized formulated products for the specific materials present. Similarly, a chemical production plant with a process loop setup may need solutions that focus more on waste minimization as water is expelled from the loop.

At Wasak, we tailor our services to meet various industry needs. We monitor everything from system conductivity to pH levels so that we can develop programs that meet individual client’s requirements.

Choose Us as Your Water Treatment Partner

Choosing the right service provider for closed-loop water treatment and process loop program maintenance is crucial for many reasons, including the safety of industrial spaces and operational efficiency.

At Wasak Inc., we understand the vital role these programs play in industrial facilities. Our straightforward approach focuses on generating value for your business and ensuring your closed or process loop treatment program operates as it should.

Get in touch today to discuss our innovative treatments and filtration systems. One of our trusted representatives will reach out via phone or email to discuss your treatment program concerns and needs.